Section 3: Principles of Passive Protection
Internal payload temperature 
Payload volume 
Environmental conditions 
Ambient temperatures 
Direct sunlight exposure 
Wind-chill 
Type of product 
liquid, solid, powder, etc 
Packaging type 
Product thermal mass 
Product thermal coefficient 
Freeze/thaw point of phase change material 
11 
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Section 3: Principles of Passive Protection
Understand the principles of Heat Flow or Transfer 
Three basic mechanisms 
Conductive 
Convective 
Radiation 
12 
Figure 3.2.1-1  Heat Transfer Modes 
Figure 3.2.1-2  Heat Flow Direction 
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Section 3: Principles of Passive Protection
• Enhance or extend performance with refrigerant / PCM 
• Benefits 
Constant temperature (Latent) 
Absorbs Heat 
Radiation 
13 
Figure 3.2.2-1 Phase Changes of Matter 
Figure 3.2.2-2 Latent Heat Storage at Constant Temperature 
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Section 3: Types of Passive Protection
Thermal Covers 
Single Layer Fabric 
Bubble Foil 
Thermal Blankets / Quilts 
Thermal Passive Shippers 
Semi-Active Shipping Systems 
14 
Figure 5.3.1-1 Pallet Cover & Blanket Configurations 
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Section 3: Principles of Passive Protection
Construction 
Storage & Transportation 
Single/Multiple Use 
Handling 
Ease of Use 
Economics 
15 
Figure 3.5-1 Molded Box and Lid Design 
Figure 3.5-2 Six Piece Panel Design 
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Section 3: Construction and Characteristics
• Materials Descriptions 
Complete listing of the most common materials used in TPS 
Insight into pros and cons 
Guidance in the selection process 
• Characteristics Charts 
Easy to follow tabular format 
Categorizes Single Skin, Bubble, Blankets and Shippers 
Type Summary and Comparison 
Application Guidance 
Frozen 
2-8 °C 
15-25 °C 
16 
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Section 3: Construction and Characteristics
17 
Section 4: Qualification Guidance
URS – User Requirements Specification / User Brief 
DQ – Design Qualification 
OQ – Operational Qualification 
PQ – Performance Qualification 
Guidance on how to implement the tools already learned in PDA 
Technical Report TR-39
18 
Figure 4.3-2 Steps to System Qualification 
Section 4: Qualification Guidance
What is important? 
• Product Stability Data 
• Shipment Duration 
• Controls of the Shipping Lane 
• Lane / Route Analysis 
• Areas of Risk 
• Qualification (DQ, (DT), OQ, PQ) 
Acceptance Criteria 
On-going Verification 
19 
Section 5: Operational Handling
• Considerations 
Assembly and configuration 
Re-Use / Reclamation 
Serialization 
Cleaning 
Inspection 
Tracking 
20 
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