Section 3: Principles of Passive Protection
Internal payload temperature 
Payload volume 
Environmental conditions 
Ambient temperatures 
Direct sunlight exposure 
Type of product 
liquid, solid, powder, etc 
Packaging type 
Product thermal mass 
Product thermal coefficient 
Freeze/thaw point of phase change material 
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Section 3: Principles of Passive Protection
Understand the principles of Heat Flow or Transfer 
Three basic mechanisms 
Figure 3.2.1-1  Heat Transfer Modes 
Figure 3.2.1-2  Heat Flow Direction 
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Section 3: Principles of Passive Protection
• Enhance or extend performance with refrigerant / PCM 
• Benefits 
Constant temperature (Latent) 
Absorbs Heat 
Figure 3.2.2-1 Phase Changes of Matter 
Figure 3.2.2-2 Latent Heat Storage at Constant Temperature 
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Section 3: Types of Passive Protection
Thermal Covers 
Single Layer Fabric 
Bubble Foil 
Thermal Blankets / Quilts 
Thermal Passive Shippers 
Semi-Active Shipping Systems 
Figure 5.3.1-1 Pallet Cover & Blanket Configurations 
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Section 3: Principles of Passive Protection
Storage & Transportation 
Single/Multiple Use 
Ease of Use 
Figure 3.5-1 Molded Box and Lid Design 
Figure 3.5-2 Six Piece Panel Design 
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Section 3: Construction and Characteristics
• Materials Descriptions 
Complete listing of the most common materials used in TPS 
Insight into pros and cons 
Guidance in the selection process 
• Characteristics Charts 
Easy to follow tabular format 
Categorizes Single Skin, Bubble, Blankets and Shippers 
Type Summary and Comparison 
Application Guidance 
2-8 °C 
15-25 °C 
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Section 3: Construction and Characteristics
Section 4: Qualification Guidance
URS – User Requirements Specification / User Brief 
DQ – Design Qualification 
OQ – Operational Qualification 
PQ – Performance Qualification 
Guidance on how to implement the tools already learned in PDA 
Technical Report TR-39
Figure 4.3-2 Steps to System Qualification 
Section 4: Qualification Guidance
What is important? 
• Product Stability Data 
• Shipment Duration 
• Controls of the Shipping Lane 
• Lane / Route Analysis 
• Areas of Risk 
• Qualification (DQ, (DT), OQ, PQ) 
Acceptance Criteria 
On-going Verification 
Section 5: Operational Handling
• Considerations 
Assembly and configuration 
Re-Use / Reclamation 
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